Inserts & Teflon Wire

Instructions

These contacts were designed to be used with both ot Kemlon's threaded and simple contact blocks. To assemble, first push the wire through the hole in the plastic block. Then strip the Teflon™ jacket back 0.20 long. Finally crimp the contact to the wire with a crimping tool and press into the block with an installation tool. The contact has a special ring which locks the contact into the block. The contact can be removed by pushing on the wire side with the opposite end of the installation tool.

Replacement crimpable inserts for contact block
Part Number	Pin Size	A	L	H	Wire Size AWG	Material	Current Amperes @ 20°C	Max Temp °C
16-A-04828-01	#20	0.094	1.010	0.040	20-22	Berllium Copper	10	200
16-A-04829-02	#16	0.129	1.100	0.052	18-20	Berllium Copper	15	200
16-A-04830-03	#12	0.172	1.160	0.067	16-18	Berllium Copper	25	200
16-A-04831-04	#8	0.250	1.160	0.100	12-14	Berllium Copper	40	200
16-A-04832-01	#20	0.094	1.010	0.040	20-22	Nickel Alloy	7.5	300+
16-A-04833-02	#16	0.129	1.100	0.052	18-20	Nickel Alloy	10	300+
16-A-04834-03	#12	0.172	1.160	0.067	16-18	Nickel Alloy	18	300+
16-A-04835-04	#8	0.250	1.160	0.100	12-14	Nickel Alloy	25	300+

Single conductor PTFE insulated nickel plated OFHC copper wire
Part Number	Wire Gauge	Current @ 25 °C Amperes	Current @ 200 °C Amperes	Voltage V.D.C.	Voltage R.M.S.	Wire O.D.	Temp Max °C
16-A-04416-01	24	10	4	3000	1000	0.042	260
16-A-04416-02	22	15	6	3000	1000	0.049	260
16-A-04416-03	20	20	8	3000	1000	0.057	260
16-A-04416-04	18	30	12	3000	1000	0.067	260
16-A-04416-05	16	40	16	3000	1000	0.077	260
16-A-04416-06	14	60	24	3000	1000	0.092	260

Single conductor extruded TFE w/ mineral filler nickel plated copper wire per
MIL-W-22759/6
Part Number	Wire Guage	Current @ 25 °C Amperes	Current @ 200 °C Amperes	Voltage V.D.C.	Voltage R.M.S.	Wire O.D.	Temp Max °C
16-A-04417-01	24	10	4	1800	600	0.080	260
16-A-04417-02	22	15	6	1800	600	0.090	260
16-A-04417-03	20	20	8	1800	600	0.100	260
16-A-04417-04	18	30	12	1800	600	0.115	260
16-A-04417-05	16	40	16	1800	600	0.130	260
16-A-04417-06	14	60	24	1800	600	0.150	260
16-A-04417-07	12	80	32	1800	600	0.167	260

Crimping Tool: 19-A-00615

To achieve proper crimping it is recommended that crimping tool 19-A -615 be used. This tool makes a four-way crimp which will firmly hold the bared cable conductor inside the contact socket. The unique ratchet mechanism does not release until the contact is fully crimped, thus insuring a solid connection every time.